Control system for loss in weight feeder

Loss-in-weight feeders are measuring devices that are used in many industrial processes to enable the accurate dosing of raw materials. These scales work on the principle of differential weight measurement and can deliver extremely precise results. They usually consist of one or more weighing hoppers, which are filled with the material to be dosed, and load cells that continuously record the weight changes throughout the dosing process. The data is transmitted to a control unit, which monitors and regulates the precise dosing of the material. Loss-in-weight feeders are often used in the chemical, pharmaceutical and food industries, where the precise composition of substances is essential. Their use ensures efficient and accurate dosing and helps to improve product quality and prevent material loss.

The control system of a loss-in-weight feeder plays a crucial role in the correct dosing of the raw material. It monitors and regulates the entire dosing process to ensure that the desired amount of material is dispensed precisely. To do this, the control system continuously evaluates the data from load cells that record every change in the weight of the dosing system. This information is then used to determine the actuating variable of the dosing unit, which is used to control the required quantity of material to be dosed. At the same time, the filling of the dosing container is controlled by activating the corresponding refill units.
Otherwise, the control system continuously monitors the entire dosing process and can make adjustments to correct any deviations. In this way, the control system guarantees accurate dosing of the raw material and ensures efficient and high-quality production.

In the following overview, we take a closer look at the key features of the two control systems DE-CON and Siwarex.

Dosing equipment and weighing systems require precise control systems to ensure a constant material flow. In industrial processes, sophisticated control systems that support centralized or decentralized configurations are used for this purpose. The comparison between DE-CONscrew and Siemens Siwarex FTC shows the different approaches that these systems offer to meet requirements for precision, flexibility and user-friendliness. The systems are used in various industries, such as food production, chemicals and building materials. The decisive factor is how they can be integrated into existing automation environments and what additional functions they offer to improve process control.

• System integration
• Control functions
• Flexibility and independence
• Diagnosis and maintenance
• User friendliness
• Applications and industries
• Price-performance ration

DE-CONscrew is a flexible control system that is suitable for both centralized and decentralized applications. It offers a high degree of independence from specific automation systems and can work with a wide range of protocols. This makes it particularly attractive in environments where several different control platforms run in parallel or where there are specific integration requirements. DE-CONscrew relies on web-based technologies, enabling control and monitoring via the Internet. This brings advantages in terms of operation and remote access, especially in widely distributed or difficult to access systems.

Siemens Siwarex FTC is designed for seamless integration into Siemens SIMATIC automation systems. It offers comprehensive functions for precise flow weighing and dosing in industrial processes. Siwarex FTC shines through its tight integration with the SIMATIC platform, making it a preferred choice in Siemens-driven environments. It offers high accuracy and reliability in weight detection and material flow control. As it can be directly integrated into the existing Siemens infrastructure, users benefit from a unified platform for automation, diagnostics and maintenance.

DE-CONscrew offers a high degree of flexibility in system integration as it works independently of specific automation solutions. It can be integrated into a wide range of automation systems and is not restricted to a specific platform. This independence is particularly emphasized by the broad support of standard communication protocols such as Profibus, Profinet, Modbus and Ethernet/IP. This means that DE-CONscrew can be easily integrated into existing heterogeneous system landscapes, making it an attractive choice for companies that are not exclusively committed to one automation brand. The web-based control offers additional flexibility, as the system can be operated via common browsers and mobile devices, which enables location-independent monitoring and control. Companies that strive for platform independence or have different automation systems in use benefit greatly from this flexibility. DE-CONscrew also offers scalable integration solutions for various industries, from the food industry to chemical processes.

Siwarex FTC is specifically designed for integration into Siemens SIMATIC automation systems, making it an optimal choice for companies that already rely on Siemens solutions. Thanks to this deep integration into the Siemens world, Siwarex FTC works particularly efficiently in combination with other Siemens components, such as controllers, HMI systems and process control systems. This close integration enables fast and uncomplicated integration into existing SIMATIC systems and offers the advantage of a central control and diagnostic interface. The system also supports standard protocols such as Profibus and Profinet, which can be found in many industrial networks. Companies that already have a strong Siemens infrastructure benefit in particular from the homogeneity and simple expandability of the system. In addition, the direct connection to the TIA portal (Totally Integrated Automation) enables a uniform programming environment, which considerably simplifies maintenance work and troubleshooting. Siwarex FTC therefore offers a proven and robust solution for companies that rely on Siemens-based automation.

DE-CONscrew is characterized by a particularly flexible and adaptable control architecture. It supports a variety of control protocols, including Profibus, Profinet, Modbus and Ethernet/IP, which enables integration into a wide range of production environments. The ease of use and intuitive user guidance ensure that even less tech-savvy operators can quickly become familiar with the system. DE-CONscrew also offers a web-based control system that allows access to the system via conventional web browsers. This enables the operator to adjust control parameters in real time, regardless of location. Another highlight is the integrated alarm management, which provides detailed diagnostics and a history of alarms in order to detect and react to failures or irregularities at an early stage.A key advantage of DE-CONscrew is its high level of accuracy and reliability, which enables companies to control precise production processes. Advanced algorithms and precise sensor technology ensure that all control parameters are maintained with the utmost accuracy, optimizing product quality. DE-CONscrew is therefore ideal for companies that require a high degree of flexibility and adaptability in controlling their production processes. Especially in environments where different communication protocols are used in parallel, the system offers clear advantages thanks to its open structure. The web-based control and remote access also enable a faster response to operational changes and help to increase efficiency in production.

Siwarex FTC offers a highly integrated control solution that is specially optimized for the Siemens SIMATIC platform. The control functions are seamlessly integrated into the TIA portal, providing a unified and centralized user interface for all automation and control tasks. This enables detailed real-time monitoring and control of material flow and dosing, increasing precision and efficiency in the process.Siwarex FTC supports standard protocols, allowing it to be integrated into common industrial networks. However, the close link with the SIMATIC world offers additional benefits, as all alarms and diagnostic data can be processed and visualized centrally. Furthermore, Siwarex FTC has integrated safety and diagnostic tools that enable the operator to quickly identify sources of error and react to anomalies. However, it is important to note that qualified personnel are required to operate and maintain this complex control solution to ensure the full performance and efficiency of the system. The Siwarex FTC control architecture is specifically designed for production environments that require high accuracy and reliability, especially in processes where dosing plays a critical role.

DE-CONscrew scores with its extraordinary flexibility and independence. The system is not tied to a specific automation manufacturer, which allows it to be integrated into almost any production environment. DE-CONscrew's open architecture supports a variety of communication protocols, including Profibus, Profinet, Modbus and Ethernet/IP, making it compatible with a wide range of control and automation systems. A particular advantage of DE-CONscrew is its independence from proprietary technologies, giving companies with existing mixed environments a high degree of integration freedom. Thanks to the web-based control, DE-CONscrew can be operated from any location, which makes it flexible in terms of location and the devices used. These features make DE-CONscrew ideal for companies that want to future-proof their production lines and at the same time require a high level of compatibility with existing systems. In addition, the flexibility of the system allows for easy scaling, which is particularly advantageous in dynamic production environments where requirements can change quickly.

Siwarex FTC from Siemens is strongly tailored to the SIMATIC platform and therefore offers less independence from a specific automation system. Integration into the Siemens world offers numerous advantages, especially for companies that already rely on SIMATIC technology. However, this also entails a certain restriction in terms of flexibility, as Siwarex FTC works best in combination with Siemens components. Communication is preferably via Siemens' own protocols such as Profibus and Profinet, which ensures optimum integration into a Siemens ecosystem. Although Siwarex FTC offers high performance and reliability, the system is primarily aimed at companies that want to standardize their automation on Siemens technology. For companies that prefer flexibility and independence from specific manufacturers and protocols, Siwarex FTC may be less attractive. Nevertheless, it offers an excellent solution in a Siemens-dominated environment, as it is fully integrated into the TIA portal and works seamlessly with other SIMATIC products. For processes that do not require frequent changes or a high degree of platform independence, Siwarex FTC offers a robust and stable solution thanks to its close networking.

DE-CONscrew has a sophisticated alarm system and a comprehensive diagnostic function that gives the operator a clear and detailed overview of the system status. The system saves alarms and warnings in a history that can be used for error analysis. This makes it easier to react to potential faults at an early stage before major problems arise. A particular advantage is the web-based interface, which enables remote maintenance and diagnostics via the Internet. This is particularly useful for companies with widely distributed systems, as staff do not have to be on site to respond to faults. The ability to retrieve diagnostic data from anywhere shortens response times and improves overall maintenance efficiency. In addition, DE-CONscrew offers a user-friendly interface that enables even less experienced personnel to respond quickly to alarms and carry out diagnostic processes. This flexibility in diagnostics and maintenance makes DE-CONscrew a strong option for companies looking for maximum system availability with minimum maintenance effort.

Siwarex FTC offers comprehensive diagnostic and maintenance support that is deeply integrated into the Siemens SIMATIC ecosystem. By connecting to the TIA portal, the system enables centralized management and monitoring of all connected components, which greatly simplifies diagnostics. Siwarex FTC is able to transmit detailed diagnostic data and alarms in real time, alerting the operator to problems immediately and enabling them to rectify them at an early stage. Another advantage is the seamless integration into the Siemens world, which allows diagnostic data to be displayed directly on HMI systems and other control components. This reduces maintenance costs, as the entire system can be controlled and monitored centrally. Maintenance processes are therefore more efficient and less prone to errors, as the TIA portal provides a standardized environment for diagnostics. However, Siwarex FTC does not offer web-based remote maintenance, as is available with DE-CONscrew, which could be seen as a disadvantage in some scenarios. Nevertheless, Siwarex FTC remains a reliable solution for companies that rely on centralized maintenance and high system availability thanks to its precise diagnostic capabilities and close integration into the Siemens ecosystem.

DE-CONscrew places great emphasis on user-friendliness, particularly through the web-based interface, which allows access to the system from any device with a web browser. This offers considerable advantages, as the user can access the control system and adjust parameters from any location. The user interface is intuitively designed and enables even less experienced operators to quickly understand and efficiently control the system. As well as being easy to use, all important functions are clearly displayed so that the user can quickly access alarms, diagnostic information and control parameters. DE-CONscrew also makes it easy to make updates or adjustments to the system, as these can also be carried out via web-based access. This reduces the effort required to train employees and makes operation much easier, especially in systems that are installed in areas that are difficult to access or far away. The focus on user-friendliness makes DE-CONscrew an ideal choice for companies that value flexibility and ease of use.

Siwarex FTC offers user-friendly operation that is characterized by deep integration into the Siemens SIMATIC environment. Control and monitoring are carried out via the TIA portal, which provides a central, uniform user interface for all automation systems. Operators who are familiar with Siemens technology benefit from the intuitive design of the system, as all control functions and diagnostic tools are available in the familiar SIMATIC environment. This enables fast familiarization and smooth operation, as all relevant information and functions are clearly structured and easily accessible. Siwarex FTC also offers comprehensive visualization options on HMI systems, allowing the operator to monitor the system status in real time and react quickly to changes. Although Siwarex FTC offers less remote access flexibility than DE-CONscrew, it is particularly beneficial for companies that are already heavily integrated into the Siemens world. Seamless integration with the TIA portal keeps the user interface consistent, reducing training requirements and simplifying the maintenance process. These advantages make Siwarex FTC a strong choice for companies that rely on a proven and reliable system for operation and control.

DE-CONscrew is suitable for a wide range of industries due to its flexible architecture and high adaptability. Especially in the food industry, where high standards of hygiene and precision are required, DE-CONscrew offers a reliable solution for the precise dosing of ingredients and materials. The system also shows its strengths in the chemical industry, where high-precision control of material flows is essential. By supporting various communication protocols, DE-CONscrew can be integrated into existing production plants, regardless of the automation systems already in use. The system also offers advantages in the building materials industry, where large quantities of material often have to be precisely dosed. DE-CONscrew is therefore a universal solution for companies that require flexibility and adaptability combined with high accuracy in various industrial environments. Thanks to its web-based control, the system is particularly suitable for applications in difficult-to-access or extensive production facilities, as remote access and centralized control facilitate operation.

Siwarex FTC from Siemens is mainly used in industries that already rely heavily on Siemens SIMATIC technology. Its integration into the SIMATIC world makes it particularly attractive for companies in the chemical industry that require precise and reliable flow weighing and dosing. In the building materials industry, where robust systems are required, Siwarex FTC offers an ideal solution as it is specifically designed for demanding industrial environments. Thanks to its high precision and scalability, Siwarex FTC is also suitable for the food industry, especially in production processes that require exact quantity control. The strength of Siwarex FTC lies in its close integration with the Siemens ecosystem, which makes it particularly useful for companies that require a centralized and integrated automation solution. The deep integration into the TIA portal makes it easy for users to control and maintain the system efficiently, which is particularly beneficial in industries that require high process stability and precise control. Siwarex FTC thus offers a stable and proven solution for companies that rely on reliable automation technology in sensitive and highly regulated industries.

DE-CONscrew offers an attractive price-performance ratio, especially for companies that require a flexible and independent solution. Thanks to its open architecture and support for numerous protocols, the system can be integrated into various automation environments without the need for additional expensive adaptations. The web-based control system also contributes to cost efficiency, as maintenance and monitoring can be carried out regardless of location and without the need for special Siemens-specific equipment. Although the initial investment may be slightly higher, these costs are quickly amortized through flexibility and savings in maintenance and integration. Companies benefit from lower operating costs, as DE-CONscrew does not impose any specific platform constraints, allowing future changes to the automation system to be implemented cost-effectively. For companies that operate in different industries or need to make frequent adjustments to their production lines, DE-CONscrew offers a long-term and cost-effective solution that can be quickly adapted to changing requirements.

Siwarex FTC from Siemens offers a robust and proven control system that is particularly attractive for companies that have already invested in the Siemens world. As the system can be seamlessly integrated into SIMATIC environments, there are fewer additional costs for customization and integration. This makes Siwarex FTC the economical choice for companies that want to centralize their automation processes and keep operating costs low. The investment costs for Siwarex FTC are often higher because the system is specifically tailored to the Siemens platform and is used in conjunction with other Siemens products. However, integration into the TIA portal and the associated maintenance simplifications reduce long-term costs. The close connection to the Siemens ecosystem also offers the advantage that training costs remain low, as personnel do not have to be trained on different systems. In the long term, Siwarex FTC proves to be an efficient and cost-effective solution for companies that rely heavily on Siemens technology and want to benefit from a centralized, integrated automation solution, which is particularly important in highly regulated industries.