DE-CONbatch

Control system for gain in weight feeder

The DE-CONbatch scale control system regulates the batch weighing of filling, hopper and platform scales. Due to the self-learning algorithm, a permanent time optimization is achieved.

Highlights

Controls setpoint-accurate weighing according to the „Gain in Weight“ principle
Supports recipe-controlled weighing and logging of of up to 16 raw materials
Highly accurate weighing due to optimized control sequence
Two operating modes available:
- Coarse/Fine (for maximum speed)
- Time-optimized (for constant dosing behavior)
Suitable for single and/or multi-component weighing
System memory for raw material dependent parameters e.g. coarse/fine, tolerances +/-, etc.
Self-learning algorithm for time optimization with constant batches (automatic lead correction)
Increased process reliability through optional buttons or in conjunction with scanner systems
Suitable for weighing bulk materials/raw materials over:
- Filling scales
- Platform and bench scales
- Hopper scales
Parameterizable discharge process

We rise to every challenge. We offer custom-fit solutions for dosing, weighing, conveying and refilling of

Bulk solids & Powder and Pastes & Liquids

Features

Supports the control of BigBag stations (bag emptying stations, silos, additional discharge stations, additional discharge aids (e.g. knockers), filter cleaning, docking system for dust prevention)
In time-critical processes also as „Loss in Weight“ weighing
Integrated control of a conveyor system (option)
Automatic scale calibration
Control of additional components for product activation (screws, beaters) and dust prevention (filters, extractors)
Digital filtering of the weight values ( detection digital / analog) for an exact calculation of the feeding capacity
High-resolution weight recording via digital/analog load cells
Direct connection of load cells (4/6-wire technology)
Control of frequency inverter serial/analog
Internal alarm buffer
Integrated web server for complete configuration and parameterization
Can be used in the control cabinet or directly in the plant
4 digital inputs/ and outputs with a number of standard functions (enable, operating contact, external fault, refill process, alarm, etc.) assignable or available for free use

Options

Digital/Analog Extensions
Operating Options
- DE-COP 5 single (for single operation of a dosing unit)
- DE-COP 5 multi (for operating up to 6 dosing units)
- DE-COP 16 (for operating up to 16 dosing units)
- Provis (Line software: up to 8 lines á 16 dosing units)
- AIO-Control (Plant visualization = dosing units + other devices)

Communication

Numerous interface protocols OnBoard and selectable/ parameterizable via web server
Data contents of interface can be adapted flexibly
Greatest possible flexibility during project planning, since data contents are available on all interfaces

Supported protocols: